Smart Manufacturing & IOT

「Smart manufacturing (SM) is a technology-driven approach that utilizes Internet-connected machinery to monitor the production process. The goal of SM is to identify opportunities for automating operations and use data analytics to improve manufacturing performance.」──Ed Burns

Improvement of labor productivity, factory capacity utilization and production output

The report form Deloitte in 2019 indicates that companies adopting smart factories increase the labor productivity, factory capacity utilization and production output by 12%, 11% and 10% in three years respectively. Moreover, the labor productivity of these companies will increase 2%-12% by 2022. As a result, smart manufacturing will be the ace in the hole in the changing market of manufacturing.

Why We Need Smart Manufacturing?

Scenario One：Improvement of Efficiency of R&D
IIOT(Industrial Internet of Things) is one of core technology of smart manufacturing. With the help of BCS(Block Control System) and ECS(Equipment Collection Mate), BCS and ECS would collect any process information and information of WIP from the equipment automatically and instantly. As a result, the R&D engineer don’t need to inspect and measure the quality of process in person, which improves the efficiency of R&D. In an era of short-term product life cycle and customized product, smart manufacturing will help you get more orders.
Scenario Two：Synchronize the information of equipment and monitor the equipment remotely
With BCS (Block Control System) and AMS(Alarm Management System), the engineer would synchronize the information of equipment and receive the alarm notification immediately so that the downtime can be decrease optimally.

What Kind of Service Do We Provide?

Establishment of Automation System
In order to execute the work order sent from MES(Manufacturing Execution System), EAP(Equipment Automatic Program) and BCS(Block Control System) would control the equipment automatically by specific recipe. EAP also provides the function of remote control.
Equipment Information Monitor/Collector
In order to collect engineering data immediately, BCS(Block Control System) or ECS(Equipment Collection Mate) would upload the state of equipment and measurement of WIP to MES. Engineers can remotely monitor the equipment and collect the measurement data easier. Thus, the process R&D will be more effective and efficient.
Inline Automation System
In order to control the inline equipment comprehensively, Inline EAP+(Inline Automation Program) or BCS will integrate the state of inline equipment and WIP so that the equipment would communicate each other authentically and produce efficiently.
Alarm Notification and Management
When the equipment error or production process error occurs，BCS would detect the error and send the information of error to AMS(Alarm Management System). AMS will send the alarm to relevant engineers remotely and record the alarm event.
Equipment Management and Accessories Management
EMS(Equipment Management System) provides electronical platform for equipment maintenance, which saves the maintenance record of equipment and provides accessories management system to understand the inventory and usage of machine accessories.